240m3/H 1000GPM Trenchless HDD Mud Recycling System
HDD Mud Recycling System Side Plates Are Designed With Corrugated
Introduction
HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig.
Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc. The shaker screen mesh size will depending on a shaker performance for mud flow and drilling mud separation at different mud requirement.
The main structure features
1. Good capacity and performance: the system capacity is up to 240m3/h (1000GPM), can meet the mud treatment of large-scale trenchless projects.
2. The equipment parts are fast connected, easy to disassemble, saving time.
3. High wear-resistant polyurethane cyclone is the same as international brands, and can be use more than 3,800 hours, long service life, interchangeable.
4. Explosion-proof lamp can meet the requirements of night construction, easy to operate and safe.
Advantages
1. With modular design and small footprint, it can be flexibly configured and installed according to the customer’s requirements.
2. The side plates of mud tanks are designed with corrugated and load-supporting type, which are safer and can bear more load.
3. The system adopts a centralized electric control, being convenient for operation.
4. All equipment are designed to withstand corrosion and wear, long service life.
5. Adapt to severe drilling operation conditions, with the functions of cold resistance, heat resistance, explosion proof, leakage proof, corrosion resistance and rain proof.
6. It is simple for installation and disassembly, and convenient for frequent moving along with drilling crew.
Product parameters
| Customized | YES |
| Capacity | 50-240 ㎥/h (200-1000 GPM) |
| Screen Area | 2.2-8.4 ㎡ |
| Separation Stage | 2stage / 3stage |
| Tank Volume | 5-30 ㎥ |
| Total Power | 25-184 Kw |
| Total Weight | 5.5-20 t |
| Land Transport Dimension (mm) | customized |
| Screen material | Polyurethane |
| Cyclone (mm) | 250 -900 |
| Impeller material | Cr26 |
| Application | Drilling |
| Specification | Can be customized according to requirements |
| Model | CSJ-FN-30C | CSJ-FN-60C | CSJ-FN-120C | CSJ-FN-200C |
| Capacity (m3/h) | 30 | 60 | 120 | 200 |
| Slurry pump | Model | DC-EHM-1.5C | DC-EHM-3C | DC-EHM-3C | DC-EHM-4C |
| Power (Kw) | 7.5 | 11 | 22 | 37 |
| Pressure (MPa) | 1.0~2.0 |
| Shale shaker | Power(Kw) | 1.5 | 2 | 3 | 3 |
| Vibration force(KN) | 30 | 40 | 60 | 60 |
| Screen size (mm) | UP | 1400X600 | 1700x700 | 1900X1000 | 2100x1200 |
| Down | 1400X600 | 1700x700 | 1900X1000 | 2100x1200 |
| Cone Model | FN-100 | FN-150 |
| Cone Number | 3 | 6 | 12 | 8 |
| Separation size (μm) | 10-30 |
| Total Power (KW) | 9 | 13 | 25 | 40 |
| System Max.Size(mm) | 1650X1450X2150 | 2000X1600X2250 | 2170X2000X2400 | 2400*2300*2400 |
| System weight (Kg) | 1200 | 1900 | 2500 | 3500 |
HDD Mud Recycling System Working Procedure
1. There is a drill pit at each side of drilling hole, a set of vertical slurry pump will set on top of mud pit for feeding shale shaker. The shale shaker screen will separate drilling cuttings and discharge out, fluids part will drop into sand trap through screen hole.
2. After placing 1 or 2 or 3 sets of desander cyclone separators on the shale shaker, a set of centrifugal pumps will provide swirling feed for the desander for the second phase separation. The solids in the desander will be directly discharged into the desander or the slitter box, and the excess liquid will flow out of the desander into the desander compartment.
3. The desander goes through a cyclone separator of the desander for fine solid separation. The solids coming out of the desander will be discharged into the vibrating screen or chip cutting box, and the liquid flowing out of the desander will fall into the desander compartment.
4. A mixing pump sit on tank skid for drilling mud transfer and feed mud into mud hopper for new mud remix by new chemicals. The mixing hopper can sit on top of tank or tank skid as per client’s demand.
Pic Show
FAQ:
1. How to order the products?
A: Please send the inquiry with detail item description or with Model number.
2. How about the regular packing?
A: If there is no special packing requirement, we will take it as regular packing. First put them in small cartons, then put large cartons together to make sure the goods are finished.
3. Can I expect quality products?
A: Yes. Mature production process to ensure the quality to meet international requirements.
4. How to check the product are the exact one you want?
A: If possible, please attach one reference picture to avoid any misunderstanding or any links from our website for a better understanding.
5. How to control quality?
A: We have our own experienced QC team,there will be strict inspection and testing for each order before shipping out.
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240m3/H 1000GPM Trenchless HDD Mud Recycling System Images
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